Comparison of circular bunching machines to linear bunching machines
Posie Packer’s Various
Bouquet Organizer Manufacturers
Feature Circular - turntable Linear - Conveyor belt
|
Reliability |
Fewer moving parts hence greater reliability - no electronics |
Lots of parts - gear and chain driven belt - some electronics used |
|
Usable Length |
The 9.55 ft diameter of the turntable model will yield 30 linear feet of work area.
|
30 linear feet of work area |
|
Employee Safety |
Belt driven, the turntable can be stopped by hand |
gear and chain driven - kill switches at each work station are required to insure employee safety - potential pinch points for employees’ hands between moving belt and frame |
|
Wear Parts |
none |
the belt will stretch over time and will have to be tightened - dividers on the belt are known to break - eventually the custom belt will have to be replaced at considerable expense plus installation |
|
Electrical Requirements |
120 volt - available anywhere |
120 volt and higher - special electrical circuitry may be required |
|
Ease of Portability |
on casters - extremely easy - one person only required |
the length makes it extremely difficult to re-locate within the production area unless it is broken down to component parts |
|
Employee Friendly |
encourages employee interaction - and individual responsibility for the quality of the bouquet produced |
employees are isolated - difficult to identify the employee who manufactures a particular bouquet |
|
Adaptability
|
easily makes the bigger bouquet - lots of vertical support for the oversized bouquet
|
minimal bouquet support for the oversized bouquet
|
|
Flexibility |
can be used by one person |
at least 2 people required
|
|
Product flow |
minimal disruption to product flow within the production area - less than a 10 foot wide barrier |
a barrier 30 feet long and 4 feet wide will disrupt product flow |
|
Quality of end product |
easy to pinpoint who is doing what |
difficulty in ascertaining who is responsible for a bouquet |
|
Security of production capacity |
smaller units of production will give you security of production capacity as well as minimizing set up times |
Can you imagine your unit not operating before a major holiday and you lose you total production capability???? |
|
No of work stations (5 linear feet per station) |
5 - allows for 5 feet for a saw to trim bouquets to a uniform length |
5 - allows for 5 feet for a saw to trim bouquets to a uniform length |
Trim saw |
Bandsaw used - minimal movement of bouquet - blades are cheap and easy to replace - parts readily available locally |
Circular Saw - bouquets must be held secure - more parts to wear out - blades are very expensive and difficult to replace |
|
Price per work station |
about $2,000.00 US$ |
estimated $4,000 US$ and more |
The turnveyor model combines the best features of the circular turntable model with the length that a linear machine offers. Price per workstation remains the same as the circular model, and slightly less when all the length options are utilized.